Flue Gas Desulfurization

Flue-gas desulfurization (FGD) is a set of technologies used to remove sulfur dioxide from exhaust flue gases of fossil-fuel power plants, and from the emissions of other sulfur oxide emitting processes (e.g trash incineration).

There are three types of FGDs Wet, Spray Dry, and Dry Scrubbers

Control Device - absorption and reaction using an alkaline reagent to produce a solid compound.

Scrubbers are capable of reduction efficiencies in the range of 50% to 98%. The highest removal efficiencies are achieved by wet scrubbers, greater than 90% and the lowest by dry scrubbers, typically less than 80%. Newer dry scrubber designs are capable of higher control efficiencies, on the order of 90%.

Stationary coal- and oil-fired combustion units such as utility and industrial boilers, as well as other industrial combustion units such as municipal and medical waste incinerators, cement and lime kilns, metal smelters, petroleum refineries, glass furnaces, and H2SO4 manufacturing facilities. Approximately 85% of the FGD systems installed in the US are wet systems, 12% are spray dry and 3% are dry systems.

In spray dry and dry injection systems, the flue gas must be cooled to a temperature range of 10°C to 15°C (20°F to 30°F) above adiabatic saturation. This temperature range avoids wet solids deposition on downstream equipment and plugging of the baghouse. A heat recovery boiler, an evaporative cooler or a heat exchanger is typically used to cool the gas.

Advantages:

  • High SO2 removal efficiencies, from 50% up to 98%.
  • Products of reaction may be reusable
  • Difficulty of retrofit is moderate to low
  • Inexpensive and readily available reagents

Flue Gas Desulfurization